by , on December 21, 2012

Arc Flash and Safety Newsletter banner
In This Issue
Updated 2012 Classes
OSHA Fines
Burn Up the Myth
Clarification on Previous Burn Up the Myth
New Team Member
ASTM F887 Standard Alert
December Survey
Electrical Safety News
NSA & Vinatronics
FR Clothing Article by Stuart Perry
Train the Trainer Class
Inspirational Speaker
Arc Test Dates
ArcWear Video Highlights
Instructor Update from South Africa
Arc Flash Webpage
Arc Flash Training Forum
Happy Holidays


Walls 2012 Ad


Milliken Logo


Revco ad2
Revco Industries

Upcoming Classes

 Open Registration:

NFPA 70E 2012 Electrical Safety in the Workplace 


  NFPA 70E-2012 CLASSES 


Phoenix, AZ

January 22, 2013


Greensboro, NC

February 15, 2013


Seattle, WA

February 18, 2013


Reno, NV

February 26, 2013


Louisville, KY

March 4, 2013


Deerfield, IL

March 5, 2013


Seattle, WA

April 2, 2013


Evansville, IN

April 4, 2013


Knoxville, TN

April 24, 2013


Greensboro, NC

May 10, 2013


Cincinnati, OH

May 13, 2013


Orlando, FL

May 21, 2013



June 4, 2013


Reno, NV

August 13, 2013


Evansville, IN

September 12, 2013


Louisville, KY

September 23, 2013


Deerfield, IL

September 24, 2013


Cincinnati, OH

October 14, 2013


Greensboro, NC

October 25, 2013


Billings, MT

October 29, 2013





Seattle, WA

February 19, 2013


Louisville, KY

March 5, 2013


Louisville, KY

September 24, 2013


Billings, MT

October 30, 2013





Seattle, WA

February 18-21, 2013


Louisville, KY

March 4-7, 2013


Louisville, KY

September 23-26, 2013





Cincinnati, OH

May 14, 2013


Cincinnati, OH

October 14, 2013





Cincinnati, OH

May 14 – May 15, 2013


Cincinnati, OH

Oct 14 – Oct 15, 2013





Click here to view e-Hazard training calendar.





Featured Product
Dickie's Electrician's Belt

Featured Product
NEW ArcSuspender with arc tested clips
Arc Flash Suspender Detail
Arc Flash Suspender
Featured Product

Carhartt Electrician's Belt

2013 IEEE Expo

 IEEE ESW 2010

IEEE IAS 2013 Electrical Safety Workshop

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Dallas, TX

March 11-15, 2013

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Updated 2012 Classes
LV Book Cover 
Over 350 trainers have been through the Low Voltage (LV) and High Voltage (HV) Train the Trainer course with e-Hazard, and are qualified to teach using e-Hazard materials.  More trainers use e-Hazard training materials than all our competitors combined. 
Come to an open-registration class or attend our  Train the Trainer course and experience the e-Hazard difference.  Competitors welcome.
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Low Voltage Refresher
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High Voltage Refresher
LV & HV Train the Trainer
 Operator’s Class
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We also schedule on-site custom  classes at your place of employment.  E-Hazard can design a training program around your company’s unique electric safety program needs. We’ve designed specific training for several industries around the country and around the world including petrochemical, waste management, welding, automotive, communications, military, metals and much more.
Quick Links
Newsletter Archive


Dear ArcLetter Member,


The ArcWear™ Electric Arc and Safety Newsletter provides a quick update on Arc Rated and Flame Resistant Clothing issues and news from OSHA and standards committees. The newsletter is FREE, reaches over 13,000 people and will bring you up to date on the issues that surround flame resistant clothing for flash fire hazards and the electric arc. For previous newsletters or to sign up, visit or

Fines by OSHA on Electrical Hazards


Most citations include electrical hazards.


OSHA Logo  



View the citations and our commentary.  


Burn Up the Myth:  Switching Circuit Breakers

Q:  I am curious about your opinion on a theoretical situation. Say, for example, I have a 277/480V, 400A panel which provides power to HID lighting fixtures.  Assume that the upstream transformer is the service transformer for the building-it might be on the large side, say 2000kVA.  The available bolted fault current might be pretty large (40k-45kA).  Would you recommend PPE in this situation, and if so, how much?-TG

Q:  Does it matter whether smaller breakers (say 20A) are switched individually or you are switching the 400A panel all at once?


Q:  Assume the same system, but with an 800A circuit breaker in the main switchgear serving one load.  Would switching this larger circuit breaker carry the same hazard or a greater one?


Q:  Does the engineering judgment depend, in your opinion, only on available Ibf (bolted fault amperes) or on available calculated Iarc/incident energy (arc incident amperes)?


Q:  An issue came up recently at a site where I’m working where the company contracted someone to perform an arc flash study.  The contractors were observed in an electrical room without any special electrical PPE on and were opening the hinged cover of a panel to expose the operating switch portion of the circuit breakers (the main cover remained in place).  My feeling is that this activity falls under “Opening Hinged Covers (to expose bare, energized electrical conductors and circuit parts)” in Table 130.7(C)(15)(a), p. 36,  of the 2012 NFPA 70E.  The contractors’ opinion was that they were not involved in “electrical work” and therefore were not subject to the 70E standard.  The argument is that as long as all of the knockouts are in place for the circuit breakers there may be little or no potential to contact bare, energized electrical conductors and circuit parts. However, I have seen many electrical panels in which the knockouts are missing or that cardboard or tape is covering the knockout locations.


Al Havens Get the answers to these questions in the rest of the Switching Circuit Breakers article by e-Hazard team member, Al Havens.  Included are also comments from Hugh Hoagland and Lee Hale.


  Contact us for any questions.

Clarification on Previous Burn Up the Myth Article  

The intent of Pat’s article  last month was the focus on outer shells, specifically high visibility vests.  There is no prohibition on layering clothing for arc protection, but just adding up layers or using the old 2004 HRC layering schemes is no longer allowed.  A few readers interpreted the statement that you couldn’t add up layers to mean you couldn’t test layers. This is not the case. 


Non-FR underlayers or arc rated underlayers are allowed and may be counted toward protection IF they are tested though non-FR underlayers are a risk in case of ignition.


The language in NFPA 70E was changed to prevent saying 4 cal/cm² over cotton is HRC2.  That is the intent but it could be clearer in the standard. 


Annex M clarifies the intent of this section and many multilayer systems have been tested to address the needs of end users looking to have easy to use systems for protection in arc flash events.


Refer to the November newsletter for the original article. 

Get more newsletters from the archive.

New Team Member:  Phillip Clark

We are very pleased to announce the addition of Phillip Clark, EE, to the team of ArcWear / e-Hazard.


Phillip Clark

Phillip has a Bachelor of Science in Electrical Engineering from Western Kentucky University, plus an Automated Systems Degree from Kentucky Advanced Technology Institute.   His work background includes transformer repair and design, production planning and supervision, special projects, millwright and industrial maintenance, sheet metal punch and laser programming, and AutoCAD drawings.

ASTM Standards Tracker Alert:  F887
ASTM International LogoA new copy of the F887 – Standard Specifications for Personal Climbing Equipment is now available.  It has been editorially changed, and is now available as F887-12e1.  

This standard covers the specifications and qualification testing of the following:

Climbers, Climber straps, Climber Pads, Climber Footplates, Body Belts, Positioning Devices with Locking Snaphooks/Carabiners, Wood Pole Fall Restriction Devices (WPFRD), Harnesses, Shock Absorbing Lanyards.

These devices are used by workers in the climbing of poles, trees, towers, and other structures. Minimum performance criteria for arc resistance of harnesses and shock absorbing lanyards are included for workers who may be exposed to thermal hazards of momentary electric arcs or flame.

December Survey

Does your company have a documented preventative maintenance program for electrical devices?


Does it follow NFPA 70B?


Does it follow NETA-MTS 2011?


Do you test, clean, and calibrate main breakers at least every 3-5 years?

Electrical Safety News

OSHA cites ATW Automation with 9 safety violations following worker’s death at Dayton, Ohio, manufacturing facility

12-19-2012 13:01:39 PM

ATW Automation Inc. of Dayton, OH, was cited $63k by OSHA for safety violations following the death of a worker who was caught and pinned by a conveyor that had lowered during a ‘power down’ process.  One repeat violation involve failing to conduct and document periodic inspections of specific energy control procedures in the fabrication and […]…»


OSHA establishes alliance with Wisconsin Agri-Business Association to address grain industry hazards
12-19-2012 13:00:49 PM

Wisconsin Agri-Business Association of Madison, WI, has formed an alliance with OSHA to provide information and guidance to employees and employers, and develop training programs to reduce injuries and improve overall safety and health. Emphasis will be placed on using effective machine guarding as well as implementing programs for locking out the energy sources of […]…»


OSHA cites Pandrol USA in Bridgeport, NJ, for willful and serious violations, proposes $283,500 in penalties
12-19-2012 12:59:26 PM

Pandrol USA LP of Bridgeport, CT, was cited $283.5k by OSHA for safety and health violations including failure to use energy control, or “lockout/tagout” procedures, for mechanical and hydraulic presses; provide machine guarding; and ensure that employees performing maintenance and repairs on machinery are properly trained on energy control procedures.  Additional violations inlcuded noise exposure, […]…»


OSHA cites two Fort Worth, Texas, companies for multiple process safety management violations
12-19-2012 12:54:19 PM

Five Star Custom Foods Ltd and subcontractor, Packers Sanitations Services, Inc, of Fort Worth, TX, have been cited $134k collectively by OSHA for safety & health violations including failing to ensure that equipment related to the process complied with recognized and generally accepted good engineering practices, recommendations in the process hazard analysis were processed, standard […]…»


OSHA fines Timken Co. $170,500 after complaint inspection finds 12 safety violations at Canton, Ohio, steel mill
12-19-2012 12:53:37 PM

Timken Co. of Canton, OH, was cited $170.5k by OSHA for alleged safety violations, including failing to machine guard ingoing nip points, points of operation and rotating parts; lack of guardrails on elevated platforms; failure to ensure electrical boxes with unused openings were closed; failing to reduce compressed air for cleaning to 30 pounds per square […]…»


ASTM Standards Tracker Alert: F887 – Standard Specifications for Personal Climbing Equipment
12-19-2012 12:52:38 PM

The F887 – Standard Specifications for Personal Climbing Equipment has been editorially changed and is available as F887-12e1;  developed by Committee F18.15, ASTM BOS Volume 10.03.…»


School maintenance worker suffers electrical shock
12-18-2012 10:35:49 AM

When sprinklers in the school baseball field came on and sprayed a maintenance worker while working on electrical equipment, the employee of Glendale (AZ) High School suffered electric shock and was taken to the hospital. Get details from Green Valley News and Sun webpage dated 12/5/12.…»


Worker suffers serious electrical injuries in industrial accident in Nashua, NH
12-18-2012 10:35:12 AM

Few details are available, but a worker in his early 30s was seriously injured from electrical shock while performing work in an abandoned building in Nashua, NH. Find out more from the Nashua Telegraph webpage dated 11/17/12.…»


Worker killed at Muskogee Georgia-Pacific plant
12-18-2012 10:33:54 AM

Clint Woods, a 33-year-old electrical contractor who was subcontracted through Industrial Controls of Oklahoma, died in an accident at a Georgia Pacific plant in Muskogee, OK.   The official cause of death has not yet been released. Get details of the initial report from NewsOK and MuskogeePhoenix dated 11/8/12.  …»


Simple Tool for Electrical Glove Testing from American Safety: Makes Air Testing Simpler
12-18-2012 10:32:42 AM

We’ve seen this before but never written about it.  A simple glove tester.  This is not an inflater but a small tool that helps hold the glove taunt for a roll test. Check it out if you need a tool like these.  American Safety has been a leader in lineman safety and specialty tools for […]…»


NSA Purchases Vinatronics

National Safety Apparel (NSA) has recently acquired Seattle-based Vinatronics, a high visibility apparel manufacturer.


Get the details from the NSA Vinatronics Press Release.

Good Article on FR Clothing by Stuart Perry of TenCate

Stuart Perry of TenCate Protective Fabrics has written an insightful article on FR clothing in this month’s OH&S Magazine.


Read ‘Flame-Resistant Clothing:  What’s the Real Story‘ from the Dec 01, 2012, issue. 

Train the Trainer Class

E-Hazard offers ‘Train the Trainer‘ courses several times per year.  This 3-or-4 day intensive training program is designed to prepare qualified trainers to deliver instruction to others based on NFPA 70E and OSHA requirements. e-Hazard started this training to “raise the bar” in the electrical industry.  Most of the safety training companies require you to hire their trainers.  We offer this but we also provide training materials and trainer “training” and coaching so you can develop in-house expertise without “breaking the bank”. See what over 400 other trainers are saying about the e-Hazard TTT class and our materials.


  Upcoming TTT classes:

February 18th – February 21st, 2013 — Seattle, WA

March 4th – March 7th, 2013 — Louisville, KY




  Fuse used


Inspirational Speaker

Lee Shelby Just a reminder to check-out the website for Lee Shelby, a utility lineman who touched 13,000 volts and ended up losing both of his arms below the elbows.   Lee’ website includes articles on safety and responsibility.


Lee Shelby:  Speaker – Author – Inspirator  

ArcWear™ Arc Testing Dates

ArcWear™ Testing


Jan 14-18
Feb. 18-23
Mar 25-29
Apr 22-26
May 27-30
June 24-28
July 22-26
Aug 19-23
Sept 16-20 


ASTM F1959, ASTM F2178, ASTM F887 fall protection arc testing and mannequin testing are scheduled at the Kinectrics Lab in Toronto on the dates above.   

Ship materials or clothing to:   
Hugh Hoagland
13113 Eastpoint Park Blvd.
Suite E
Louisville, KY
PH: 502-333-0510   
We must receive materials or clothing one week before the test date for sample preparation, or make arrangements to ship to the lab in Canada. New and non US/Canadian Customers must make payment before test date.  Testing is offered on a first come/first served basis with priority for consulting customers. 
  • $100 per material for prep/washing and cutting panels; ($200 for items arriving less than 7 days before test date to cover preparation overtime)
  • $200 for shipping a signed hard-copy report internationally

No guarantee is made of when testing will occur; we do all in our power to test within one month of receipt.  


All testing is performed at Kinectrics High Current lab in Toronto, Canada.  Kinectrics is an ISO 17025 accredited lab by the Standards Council of Canada.

Slow motion face shield test in arc flash by e-Hazard
Slow motion face shield test in arc flash by e-Hazard


View our Arc Test Data.
Get details on past Arc Flash Articles.

ArcWear Video Highlight

ArcWear maintains an extensive collection of test videos that demonstrate fabric performance in a simulated arc flash environment.   

Winter Work Jacket - Arc Flash Test
Winter Work Jacket – Arc Flash Test

Watch the Arc Test Video of a traditional cotton winter jacket with a melting lining beside an Indura® UltraSoft® FR cotton duck jacket with an FR Victor Woolens wool lining. The electric arc was 8kA for 30 cycles, 12 in. arc and a distance of 12 in. to the mannequins. 


All testing shown on the ArcWear webpages were conducted at our testing partner’s facilities in Toronto, Canada. For additional test data, videos or information regarding custom arc testing, please call 502.314.7158.  


Visit the ArcWear video webpage.

Visit the e-Hazard video webpage.

Subscribe to the eHazard YouTube account.

Subscribe to the Hugh Hoagland YouTube account.

Instructor Update from South Africa

  The South Africa Power utility, Eskom, consists of Generation, Transmission and Distribution Divisions.  Our trainer, Zarheer Jooma, recently spent two days with the Distribution Principle Technical Officers presenting the Low Voltage and High Voltage Qualified Classes.  The feedback was resounding with the delegates claiming that the classes were life changing.


Mondi is a leading international paper and packaging group with operations across 29 countries and an average of 26,400 employees. Zarheer also had the privilege of presenting our Low Voltage Qualified training to all the electrical workers at Mondi Shanduka in Merebank, KwaZulu Natal.


 Contact e-Hazard if our team of expert trainers may assist you, too. 

Arc Flash Webpage

Arc Flash Photo 

Visit our e-Hazard webpage on Arc Flashes for an arc flash overview, the four types of electric arcs, arc flash training, and arc flash videos.


Arc Flash Training Forum
Join our Arc Flash Training Forum for online discussions regarding arc flash and electrical safety, arc flash studies, standards and code, and much more. Our instructors will continue to be involved in other forums but wanted to provide a focused place focused on arc flash training.  This will be an excellent resource for our trainers who have been through the four day intensive Train the Trainer and others seeking answers on arc flash and electrical safety. 
Arc Flash Forum  

Holiday Greetings!


 Your friends 

at ArcWear and  e-Hazard wish you 

and your loved ones 

a very blessed holiday

and prosperous 

New Year!



Our newsletter is sponsored by many companies around the world.  If you have ideas for articles or have questions, don’t hesitate to write.



Hugh Hoagland

13113 Eastpoint Park Blvd. Suite E
Louisville, KY 40223
Office: 502-333-0510

This email was sent to by | | 13113 Eastpoint Park Blvd. | STE E | Louisville | KY | 40223

Hugh Hoagland
About author:
Hugh Hoagland is the foremost tester of clothing and PPE exposed to electrical arcs and is an arc flash expert. Read more about Hugh.

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