by , on March 30, 2012
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In This Issue
Updated 2012 Classes
February Survey Results
March Survey Question
OSHA Fines this Month
Burn Up the Myth
PPE Leggings & Switcher Coats Q&A
Arc Test Dates
Worldwide Training
Electrical Safety News


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We welcome Elliott Australia to our sponsors this month.
Elliott Australia


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e-Hazard Trainer Speaking Events

e-Hazard Trainers including Hugh Hoagland, Bill Shinn, Lee Hale, Drake Drobnick, Al Havens, Daleep Mohla and others speak at events all over the world. Here are some events where you can find us:



  Safety, Health & Environmental Professional Development Conference

ASSE Audubon Chapter & Tri-State Safety Ind’al Council

Univ of Southern Indiana

Evansville, IN

May 8-9, 2012

Bill Shinn

KY Governor’s Health & Safety Conference

Louisville, KY

May 8 – May 11, 2012

Hugh Hoagland

IEEE I&CPS Conference

Louisville, KY

May 20 – May 24, 2012

Hugh Hoagland


Portland, OR
June 17 – June 21, 2012   
Hugh Hoagland

28th Annual National VPPPA Conference 

Anaheim, CA

August 19 – August 23, 2012

Hugh Hoagland


Los Alamos, NM

October 8 – October 12, 2012

Hugh Hoagland

NSC Council 

Orlando, FL  October 21- October 26, 2012

Hugh Hoagland



Upcoming Classes


NFPA 70E 2012 Electrical Safety in the Workplace


  NFPA 70E-2012 


Greensboro, NC

March 30, 2012


Reno, NV

April 17, 2012


Oklahoma City, OK

May 8, 2012


Tacoma, WA

June 5, 2012


Phoenix, AZ

June 5, 2012


Louisville, KY


August 6, 2012



Atlanta, GA

August 28, 2012




 Louisville, KY

August 7, 2012




LV HV Train the Trainer

 Louisville, KY

August 6-9, 2012



2012 IEEE – I&CPS Conference
IEEE – I&CPS Conference
Louisville, KY
May 20-24, 2012
2012 NSC Expo
 National Safety Council Congress & Expo
October 21-26, 2012
Orlando, FL
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Updated 2012 Classes
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Over 350 trainers have been through the Low Voltage (LV) and High Voltage (HV) Train the Trainer course with e-Hazard, and are qualified to teach using e-Hazard materials.  More trainers use e-Hazard training materials than all our competitors combined. 
 and accompanying workbooks are updated with improvements – even from the last  Train the Trainer class just held in this month / March.
Come to a class or attend our Train the Trainer course and experience the e-Hazard difference.  Competitors welcome.
 Low Voltage & LV Refresher
 High Voltage & HV Refresher
LV & HV Train the Trainer
 Operator’s Class
 NESC – Coming Soon
We also schedule on-site / custom  classes at your place of employment.  e-Hazard can design a training program around your company’s unique electric safety program needs. We’ve designed specific training for several industries around the country and around the world including petrochemical, waste management, welding, automotive, communications, military, metals and much more.
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Newsletter Archive

MARCH 2012

Dear ArcLetter Member,


The ArcWear™ Electric Arc and Safety Newsletter provides a quick update on Arc Rated and Flame Resistant Clothing issues and news from OSHA and standards committees. The newsletter is FREE, reaches over 14,000 people and will bring you up to date on the issues that surround flame resistant clothing for flash fire hazards and the electric arc. For previous newsletters or to sign up, visit or

Results of February Survey: Are you using a Hood at HRC 2? (NEW NFPA 70E Requirement)

Is your company using an arc-rated balaclava and arc-rated face shield or an arc flash suit hood to comply with the latest requirements of NFPA 70E for protection to the head at exposures HRC Category 2 (8 cal/cm2)?

(43 results)

March 2012 Survey Results

March Survey:  PPE system greater than 1.2 to 12 cal/cm²
NFPA 70E 2012 Electrical Safety in the Workplace

2012 NFPA 70E Annex H was changed to allow a 

1.2 cal/cm² to 12 cal/cm² PPE system.


Has your company implemented this approach?

Click here to take this month’s survey.


Fines by OSHA on Electrical Hazards

Most citations include electrical hazards. 


Fuse used
Click here to see the citations and our commentary.

Burn Up the Myth:
Arc Flash Pressure

Q: Fuse used   (Do you know) of any studies / documented history conducted on the effects of arc flash events and the medical impact from the pressure associated with the blast?  For example, we have a client who has a 100 cal suit available for use. While it would “protect” from the 100 cal arc flash, the impact to the body from a close proximity blast could be severe.   

A:    I do not want to imply that arc blast is a myth but there is a  myth traveling around that you might as well not wear arc flash gear past 40 cal because the blast will kill you.  I have heard this hundreds of times and it simply is NOT true.

There are really no full studies of arc blast pressure.  IEEE 1584 now has additional data and this should be published in 2012 or 2013 but for now the data is VERY limited.  Only one paper below has data and that data has been shown to be based on a microphone which washed out at about 1 PSI.  I know of NO deaths from pressure wave.  Many knockdowns.  All the deaths I know of are from thermal burns from clothing ignition or lung burns from breathing in the hot gasses (usually from the clothing fire or subsequent fires from burning oil [oil filled cables and transformers]).  The pressures could be big but anecdotally it isn’t very convincing that there will be lots of deaths from blast alone.  I do believe pressure waves can be an issue but it isn’t half as bad as we are currently led to believe by some salespeople. I have done about 100,000 arcs and we can knock a mannequin down but we don’t usually destroy them (I did break an arm off once by putting it across a disconnect).  We are not against equipment that eliminates the arc blast, but last month I learned of a group of workers who refused to wear 100 cal suits for a potential 100 cal event because the equipment company trained them and pushed this idea that the blast will kill you and the suit will “leave a nice corpse”.  This has NO evidence to support it and leads people to doubt the real science.  I challenge the equipment manufacturers to donate – as some have – to IEEE 1584 so real science can be done on this and help to answer a very complicated question without fear and trembling, but with knowledge and integrity.  Again, always ask what they are selling. “) “Ignorance isn’t what you don’t know,it’s what you know’; wrong, Yogi Berra.


Here are the papers I have read. There are probably more but this is a good start.


[1] R. H. Lee, “Pressures developed by arcs,”  IEEE Transactions on Industry Applications, vol.  IA-23, no. 4, pp. 760-764, July/Aug. 1987.

[2] D. Sweeting and A. D. Stokes, “Energy transfers within arcing faults in electrical systems,” Proceedings of the 8th International Conference on Electric Fuses and their Applications (ICEFA), Clermont-Ferrand, pp. 169-178, Sept. 10-12, 2007.

[3] B. Koch, principal investigator for IREQ, CEA No. 046 D 549  Characterization of Secondary Arcing Faults Part 3: General Summary and Guidelines for Protection against Arcing Fault Effects. Quebec: Canadian Electrical Association, 1991.

[4] J. E. Bowen, M. W. Wactor, G. H. Miller, and M. Capelli-Schellpfeffer, “Catch the wave,” IEEE Industry Applications Magazine, vol. 10, no. 4, pp. 59-67, July/Aug. 2004.

[5] R. L. Doughty, T. E. Neal, T. A. Dear, and A. H. Bingham, “Testing update on protective clothing & equipment for electric arc exposure,” IEEE Industry Applications Society Magazine, vol. 5, no. 1, pp. 37-49, Jan./Feb. 1999.

[6] Neal, T. E. and R. F. Parry, “Shrapnel, pressure, and noise,” IEEE Industry Applications Society Magazine, vol. 11, no. 3, pp. 49-53, May/June 2005.

[7] R. A. Jones, etal., “Staged tests increase awareness of arc-flash hazards in electrical equipment,” IEEE Transactions on Industry Applications, vol. 36, no. 2, pp. 659-667, Mar./Apr. 2000.

 Fuse used

 Email e-Hazard or ArcWear with a question!

PPE Leggings & Switcher Coats Q&A


 Q:    We were reviewing the 2012 edition of NFPA 70E and we see no mention of using leggings and switcher coats for 40 cal/cm2 exposures. Can we still use these? The manufacturer’s web site indicates they are still okay, but we are not sure. Can you clarify?


A:   Many of the descriptions and specific requirements throughout 70E were “revised for clarity” in the 2012 cycle. These changes were made to emphasize the level of protection required, such as “40 cal/cm2 of protection is required”, rather than indicating the specific components needed for 40 cal/cm2 of protection. The wording in the 2012 edition allows for improvements in technology and does not constrain innovations in protection and safety.

The definition of arc flash suit was specifically changed to allow other systems, like leggings and coats, to be used.  The note still mentions coat and pant but these are examples rather than the requirement.   The goal is 360 ° protection.  Therefore, a long coat with leggings can meet the standard if it does not increase the risk.  If a person is crouched doing the switching operation, leggings with a coat would not be sufficient as they could allow energy underneath with resultant burns to the upper legs at less than the arc rating.  If the switching is performed in a standing position, leggings and a coat could be fine unless the arc energy in the equipment could come out at the feet.  In this case, the clothing underneath would need to be arc rated so it would not ignite.

There are many layered clothing system tests available to review from manufacturers or from the independent test company

If you use a shirt and pant or coverall from these systems you can achieve the required protection.  All you would have to do is add all the proper components to protect the body such as a hood. These ASTM F1506 tested layered systems can be utilized to increase your level of protection.  For instance, a brand “x” shirt that was arc rated over a brand “y” undershirt would provide the wearer with a specific level of protection.

I see no reason, or any intent within the standard, that leggings would not be acceptable if they are properly worn and rated at the cal/cm2 of exposure needed and not worn in a situation in which under layers would not be adequately protected from ignition.

Thank you,

Lee Hale

  Fuse used

 Email e-Hazard or ArcWear with a question!


ArcWear™ Arc Testing Dates
Apr 23-27
May 28-Jun 1
Jun 25-29
July 16-20
Aug 13-17
Sept 17-21
Oct 15-19
Nov 26-30
Dec 10-14
ASTM F1959, ASTM F2178, ASTM F887 fall protection arc testing and mannequin testing are scheduled at the Kinectrics Lab in Toronto on the dates above.
Ship materials or clothing to:   
Hugh Hoagland
13113 Eastpoint Park Blvd.
Suite E
Louisville, KY
PH: 502-333-0510
We must receive materials or clothing one week before the test date for sample preparation, or make arrangements to ship to the lab in Canada. New and non US/Canadian Customers must make payment before test date.  Testing is offered on a first come/first served basis with priority for consulting customers.
  • $100 per material for prep/washing and cutting panels; ($200 for items arriving less than 7 days before test date to cover preparation overtime)
  • $200 for shipping a signed hard-copy report internationally

No guarantee is made of when testing will occur; we do all in our power to test within one month of receipt.  

All testing is performed at Kinectrics High Current lab in Toronto, Canada.  Kinectrics is an ISO 17025 accredited lab by the Standards Council of Canada.


Worldwide Training
e-Hazard provides electrical safety training across the globe. Recently e-Hazard instructor, Zarheer Jooma of Vaalpar, South Africa, traveled to Saudi Arabia.  The electrical safety message is reaching the world via e-Hazard.

Electrical Safety News


Arc Flash Burns Linesman
03-23-2012 14:10:41 PM

An employee of Wellington Electricity of Eastbourne was injured when coming in contact with a live cable at a a demolished soccer club changing room. Click here to read the article dated 3/15/12.…»

Subcontractor Electrocuted Pine Bluff Arsenal in AR
03-23-2012 14:10:02 PM

When preparing to remove a 20 foot section of pipe supported by hanger straps at a Pine Bluff Arsenal construction project, a subcontractor was electrocuted when the pipe slipped and one end came in contact with an overhead power line. Click here to read the article dated 3/14/12.…»

Man in Ireland Killed in Crane Accident
03-23-2012 14:07:07 PM

A man from Donegal, Ireland, was electrocuted when the crane he was driving came into contact with overhead power lines. Click here to read the article from 3/15/12.…»

Proposed fines of $146k for Foundry in Amite, LA
03-23-2012 14:06:49 PM

Bradken, Inc., a producer of large steel alloy castings for mining, freight rail, and steel industries worldwide, has been cited for 27 serious violations & 7 other-than-serious violations.  The serious violations include failure to: repair damaged and unguarded electrical equipment, ensure accessibility to electrical shut-off devices,  ground electrical equipment, properly splice electrical cords, and regularly […]…»

‘Phoenix Lights’ not UFO’s, but Electrical Explosion
03-23-2012 14:05:45 PM

An opened breaker on an electrical line in Phoenix was the cause of the bright explosion caught on a TV broadcast the evening of 3/8/12;  no coincidence to the 15th anniversary of a famous UFO sighting in the City of Phoenix! Click here to read the article and watch the video.…»

Electrocution Occurs at Resort in Thailand
03-23-2012 14:04:42 PM

A Russian tourist visiting Dewa Karon Beach Resort in Phuket, Thailand, suffered a fatal electric shock when he touched the metal rail of a footbridge over a pool that was electrified due to an unsecured wire on the bridge.  The restaurant manager who attempted to pull the man from the rail was also shocked.   A full-scale inspection of the […]…»

IA Man Electrocuted While Leaning Against Boom Truck
03-23-2012 14:04:14 PM

While leaning against a boom truck, a Sac City, IA, man was electrocuted when the arm of the 50 foot boom contacted an overhead power line.  His co-worker had been working in the bucket cutting tree branches. Click here to read the article from 3/14/12.…»

Agro Farma of New Berlin, NY, cited $178k
03-23-2012 14:03:51 PM

OSHA proposed $178k in penalties to the manufacturer of Chobani Greek Yogurt.  Included in the 34 violations of workplace safety and health standards were failure to train employees in electric safety-related work practices, and lack of PPE for employees working on live electrical equipment. Click here to read the OSHA News Release dated 3/14/12.…»

24 Electrical Fatalities in State of Kerala, India, during past 9 months
03-23-2012 14:02:30 PM

From June 2011 – February 2012, 24 employees and contract workers of the Kerala State Electricity Board have died in electrical accidents.  Several died in an explosion in June, 2011, but the remainder lost their lives in various sections across the state.  The Electricity Minister admitted that the number of deaths has been increasing during […]…»

Shocked Employee’s Contractor & Managing Director Fined in England
03-23-2012 14:01:42 PM

Attempting to repair an external flood light, a worker was shocked, burned, and suffered memory loss after touching a live junction box.  The contractor and managing director of the firm hired to perform the work were fined for not having protected the worker’s health and safety. Click here to read the article from 3/9/12.…»

Our newsletter is sponsored by many companies around the world.  If you have ideas for articles or have questions, don’t hesitate to write.

Hugh Hoagland

13113 Eastpoint Park Blvd. Suite E
Louisville, KY 40223
Office: 502-333-0510


Hugh Hoagland
About author:
Hugh Hoagland is the foremost tester of clothing and PPE exposed to electrical arcs and is an arc flash expert. Read more about Hugh.

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